Excellent Video, I believe it will be very helpful for Wurkkos to see that, and I hope they will send you a new Ti Body with Tailswitch… sorry for your delayed gratification.
One last thing you could try… remove the battery from the CuTi light and do some repeated firm tightening, closing and loosening of the CuTi head against the Ti body. After attempting to seat the body firmly into the head, suggest you clean all contact surfaces thoroughly with alcohol.
Then reinstall the battery and test for function.
Please share whether the Tightening, Loosening, and ReCleaning of ends of body tubes and inside of the head was successful. Note I am asking you to test with Dry threads, before replacing any lubricant.
The goal of this exercise is to attempt to create a firm contact between the ends of the body tubes and the CuTi head.
I understand and can see that the switch is not working. imo the issue is the inner body tube is not making good contact with the Pill in the head of the light. I do not think it is actually the switch itself, but rather the inner body tube, that is not making good contact with the heads of both lights you tested.
But regardless of my guessDiagnosis, IF after that exercise the light still does not work, I would ask Wurkkos for warranty service.
ps, if you want to dive deeper into the tailswitch issue… try to tighten the tailcap further… to close the gap between the body and tailcap:
this might not be easy, as the tailcaps are heavily glued… Caution, do not use metal tools that could slip and marr the body and tailcap…
IF you use metal tools, be sure to protect the light with leather (not tape as the teeth on metal tools will cut right through the tape)…
A much safer tool would be Rubber Strap Wrenches… And, you may find that heat is required (boil some water, dip the tailcap into the hot water), for you to be able to unscrew and retighten the tailcap. IF you do manage to unscrew the tailcap, you will probably find large amounts of blue loctite, all of which should be cleaned off so you can get the tailcap to close down as tightly as your tools allow.
here is what a disassebled TS10 tail looks like, after cleaning off all the locktite:
caution, there is an O ring INside the body tube, it fits into a groove… IF you fully remove the inner tube, as pictured, you need to insure the inner O ring is properly seated in the body tube…
The goal of this exercise is to force the inner body tube forward so it can reach the pill in the head for a more solid connection.